Download 2000 Polaris Xplorer 400 Parts Manual![Polaris Xplorer 400 Manual Changing Oil Polaris Xplorer 400 Manual Changing Oil](/uploads/1/2/6/3/126351380/337119910.jpg)
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2000 Polaris Xplorer 400 Parts Manual.
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The recommended engine oil and filter changes for your Polaris Off-Road Vehicle can be found listed below and in the Periodic Maintenance Chart of your Owner's Manual. Perform a break-in oil and filter change at 25 engine hours or one month of use — whichever comes first. Following break-in, change your oil and filter every 100 hours, six months or 1,000 miles — whichever comes first. I've got a new-to-me 2002 Xplorer 400 that sat for a while before I bought it. Clean machine that just got a new top end. I've changed all of the fluids and greased nearly ever fitting. However, the counterbalance oil is confusing me. When I check the dipstick near the carb, it comes out with clear, clean oil right to the fill line. We have 1 Polaris 1997 Xplorer 400 manual available for free PDF download: Service Manual. Counter Balance Oil Changing Procedure. Counter Balancer Lubrication (400) 84. Procedure for Adding Oil (400) 84. Recoil Housing. Air Cleaner - Trail Boss, Xpress 300, Xplorer 300, Xplorer 400.
Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.
Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage – steering – suspension – coolant system – fuel system – drive belts – engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.
Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.
Mount and blade warband throwing weapons. A vollew of axes or spears from behind a shield wall will decimate a formation of archers grouped up as the native AI is so prone to do.
Polaris 400 Ho Oil Change
Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.
Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.
62 pages in english pdf format that enables you to print only what you need.
Contents include the following topics with exploded diagrams and part number lists.
SPECIFICATIONS
FRONT CAB
REAR CAB and SEAT
REAR RACK MOUNTING
DECALS
FRONT RACK and BUMPER MOUNTING
ENGINE MOUNTING
COOLING SYSTEM
EXHAUST SYSTEM
FUEL TANK
OIL TANK
AIR BOX
FRONT DRIVE
FRONT TIGHTENER
FRONT STRUT
CV JOINT BTB
FRONT WHEEL
FRONT BRAKE
CONTROLS — THROTTLE ASM./CABLE
CONTROLS – MASTER CYLINDER/BRAKE LINE
STEERING POST
HANDLEBAR and HEADLIGHT POD
A–ARM/STRUT MOUNTING
CENTER TIGHTENER
SWING ARM/SHOCK MOUNTING
DRIVE CLUTCH
DRIVEN CLUTCH
CLUTCH COVER
GEARCASE/BRAKE and CHAIN COVER MOUNTING
REAR BRAKE
REAR WHEEL DRIVE
ELECTRICAL/TAILLIGHT
GEARCASE
GEAR SELECTOR
PISTON and CRANKSHAFT
CRANKCASE and CYLINDER
RECOIL STARTER
CARBURETOR
OIL PUMP
MAGNETO
STARTING MOTOR
TOOL KIT
PART NUMBER INDEX
FRONT CAB
REAR CAB and SEAT
REAR RACK MOUNTING
DECALS
FRONT RACK and BUMPER MOUNTING
ENGINE MOUNTING
COOLING SYSTEM
EXHAUST SYSTEM
FUEL TANK
OIL TANK
AIR BOX
FRONT DRIVE
FRONT TIGHTENER
FRONT STRUT
CV JOINT BTB
FRONT WHEEL
FRONT BRAKE
CONTROLS — THROTTLE ASM./CABLE
CONTROLS – MASTER CYLINDER/BRAKE LINE
STEERING POST
HANDLEBAR and HEADLIGHT POD
A–ARM/STRUT MOUNTING
CENTER TIGHTENER
SWING ARM/SHOCK MOUNTING
DRIVE CLUTCH
DRIVEN CLUTCH
CLUTCH COVER
GEARCASE/BRAKE and CHAIN COVER MOUNTING
REAR BRAKE
REAR WHEEL DRIVE
ELECTRICAL/TAILLIGHT
GEARCASE
GEAR SELECTOR
PISTON and CRANKSHAFT
CRANKCASE and CYLINDER
RECOIL STARTER
CARBURETOR
OIL PUMP
MAGNETO
STARTING MOTOR
TOOL KIT
PART NUMBER INDEX
Clymer Manuals Polaris 400, 450 and 500 Sportsman 1996-2013 M365-5
See the 'Models Covered' tab for full model listing.
Includes Color Wiring Diagrams.
Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Includes Color Wiring Diagrams.
Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
![Polaris Xplorer 400 Manual Changing Oil Polaris Xplorer 400 Manual Changing Oil](/uploads/1/2/6/3/126351380/337119910.jpg)
Printed Manual 1996-2013
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Online Manual 1996-2013
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More About - Clymer Manuals Polaris 400, 450 and 500 Sportsman 1996-2013 M365-5
Models Covered|Contents|Online Detail|Videos|Large Image
Sportsman 400 (2001-2005)
Sportsman 400 HO (2011-2013)
Sportsman 450 (2006-2007)
Sportsman 450 Browning Edition (2006)
Sportsman 500 (1996-2010)
Sportsman 500 RSE (2000-2002)
Sportsman 500 DUSE (2001-2002)
Sportsman 500 HO (2001-2006, 2008-2013)
Sportsman 500 X2 (2006-2010)
Sportsman Touring 500 (2008-2013)
Worker 500 (1997-2001)
Xplorer 500 (1997)
This manual covers all models with EFI.
This manual does not cover 500 ATP HO models.
Sportsman 400 HO (2011-2013)
Sportsman 450 (2006-2007)
Sportsman 450 Browning Edition (2006)
Sportsman 500 (1996-2010)
Sportsman 500 RSE (2000-2002)
Sportsman 500 DUSE (2001-2002)
Sportsman 500 HO (2001-2006, 2008-2013)
Sportsman 500 X2 (2006-2010)
Sportsman Touring 500 (2008-2013)
Worker 500 (1997-2001)
Xplorer 500 (1997)
This manual covers all models with EFI.
This manual does not cover 500 ATP HO models.
This Polaris Sportsman ATV manual is 705 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers /Model identification (2004 models) / Fasteners / Shop supplies / Tools /Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Water damage / Starting the engine / Engine does not start / Poor engine performance / Electronic throttle control (ETC) / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch system / Gearshift linkage /Transmission / Electrical testing / Electrical troubleshooting / Meter assembly / Front gearcase / Final drive / Front suspension and steering / Brake system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Engine oil level check / Engine oil and filter change / Oil pump priming / Oil pressure test / Transmission oil level check / Transmission oil change / Front gearcase oil level change / Front gearcase oil change / Front hub (1996-early 2004 models) oil level check / Front hub (1996-early 2004 models) oil change / Clutch draining and drying / Clutch belt inspection / Air filter service / Fuel tank vent hose / Fuel hose inspection / Fuel filter service / Brake system / Control cable lubrication Throttle cable/electronic throttle control (ETC) adjustment / Throttle cable adjustment / Choke cable inspection / Cooling system inspection / Coolant level check / Exhaust system / Suspension / Tires and wheels / Toe-in adjustment alignment / Lubrication service: front suspension arms , front struts, lower end of the steering shaft, front drive axle inner U-joints, front propeller shaft, front U-joints, rear U-joint, upper and lower rear suspension arms, and rear bar stabilizer assembly / Fastener inspection / Valve clearance / Compression test / Spark plug / Ignition timing / Idle speed / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine service / Engine cooling / Engine lubrication / Servicing the engine in the frame / Exhaust system / Cylinder head cover / Rocker arm assembly / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Camshaft chain and sprockets / Break-in procedure / Specifications
CHAPTER FIVE / ENGINE LOWER END
Flywheel and stator plate / Recoil starter / Crankcase / Oil pump / Oil system one-way check valve / Break-in procedure / Specifications
CHAPTER SIX / CARBURETOR AND FUEL SYSTEM
Carburetor operation / Carburetor / Carburetor tests and adjustments / Throttle cable replacement / Starting enrichment (choke) cable / Fuel tank / Fuel shutoff valve / Fuel level sending unit (2004-on models) / Air filter air box / Fuel pump / Specifications
CHAPTER SEVEN / FUEL INJECTION SYSTEM
Fuel system initialization and starting procedure / Depressurizing the fuel system / Fuel line fittings / Throttle body / Fuel rail and fuel injector / Fuel pump / Fuel sender / Pressure regulator / Fuel tank / Crankshaft position sensor (CPS) / Manifold air pressure (MAP) sensor / Intake air temperature (IAT) sensor / Idle air control (IAC) / Throttle position sensor (TPS) / Engine coolant temperature (ECT) sensor / Electronic control module (ECM) / Self diagnosis / Throttle cable replacement / Air filter air box / Specifications
CHAPTER EIGHT / COOLING SYSTEM
Air cooling system / Liquid cooling system / Hoses and hose clamps / Radiator / Cooling fan / Coolant pump / Thermostat / Specifications
CHAPTER NINE / CLUTCH AND DRIVE BELT
Clutch system operation / Clutch tools / Clutch drying / Drive belt / Belt alignment / Drive clutch / Driven clutch / Specifications
CHAPTER TEN / TRANSMISSION (1996-early 2004 models)
Transmission / Transmission inspection / Shift shafts / Front output shaft / Transmission gearcase oil seal inspection and replacement / Shift selector linkage / Specifications
CHAPTER ELEVEN / TRANSMISSION (LATE 2004-on MODELS)
Transmission / Transmission shafts / Differential gear assembly / (X2 and Touring models) / Snorkel shaft / Shift selector linkage / Specifications
CHAPTER TWELVE / FRONT DRIVE SYSTEM
Front hub and Hilliard clutch / (1996-early 2004 models) / Front hub (late 2004-on, X2 and Touring models) / Front drive axle, boots and constant velocity (CV) / joints / Front drive shaft / Front gearcase / Front gearcase-Deluxe models with active decent / control (2007-on Sportsman 500, X2 and Touring models) / Specifications
CHAPTER THIRTEEN / ELECTRICAL SYSTEM
Electrical basics / Electrical component replacement / Electrical connectors / Battery / Battery negative terminal / Charging system / Alternator stator / Voltage regulator/rectifier / (1996-early 2004 carbureted models) / Logic box (late 2004-2006 carbureted models) / Capacitor discharge ignition (carbureted models) / DC/Ignition system (fuel injected models) / Ignition coil / Electric starting system / Starter drive gears / Starter solenoid / Headlight system / Taillight and work light / Indicator lamp (1996-2002 models) / Speed sensor / Transmission switch / Resistor module (2004-on models) / Shift indicator circuit (late 2004-on models) / Differential solenoid (X2 and Touring models) / Switches / Electronic throttle control (ETC) switch / All wheel drive (AWD) coil / Active descent control (ADC) coil / (2007-on X2 and Touring models) / Cooling system switch and sensor / Fuses and circuit breaker (2008 models) / Speedometer / On-board diagnostics / Winch (models so equipped) / Winch contactor (models so equipped) / Specifications
CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING
Front wheel / Front strut / Front strut cartridge and spring / Control arm / Handlebar / Tie rods / Steering post / Tires and wheels / Specifications
CHAPTER FIFTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Rear hub and bearing carrier / Rear drive axle / Rear drive axle boot replacement / (1996-1998 models) / Rear drive axle CV joint and boots / (1999-on models) / Upper control arm (all models except X2 and Touring) / Lower control arm (all models except X2 and / Touring) / Upper control arm (X2 and Touring models) / Lower control arm (X2 and Touring models) / Upper and lower control arm inspection / Stabilizer linkage (all models except X2 and / Touring) / Stabilizer support (all models except X2 and / Touring) / Stabilizer support and bar (X2 and Touring models) / Specifications
CHAPTER SIXTEEN / BRAKES
Brake service / Front brake pad replacement / Front caliper / Output shaft brake pad replacement / (1996-1997 models) / Output shaft brake caliper (1996-1997 models) / Output shaft brake pad replacement / (1998-2002 models) / Output shaft brake caliper (1998-2002 models) / Rear brake pad replacement (2003-on models / except X2 and Touring) / Rear caliper (2003-on models except X2 and / Touring) / Rear brake pad replacement (X2 and / Touring models) / Rear caliper (X2 and Touring models) / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake bleeding tips / Brake bleeding / Brake fluid draining / Rear brake pedal / Brake disc / Specifications
CHAPTER SEVENTEEN / BODY AND FRAME
Plastic inserts / Seat / Side panel / Fender cover / Front fender / Front rack, rail and grille (1996-2004 models) / Front rack and storage box (2005-on models) / Front bumper / Radiator guard (1996-2003 models) / Radiator brush guard (2004-on models) / Brush guard grill and radiator side shield / (2004-on models) / Rear rack, rail and bumper (1996-2002 models) / Rear rack and rail (2003-on except X2 and / Touring) / Rear rack and handle (Touring models) / Rear fender / Rear quarter panel (X2 models) / Footwell / Footwell support bracket (X2 and Touring models) / Rear storage box (all models except X2 and Touring) / Cargo box (X2 models) / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered
Clymer Manuals Polaris Sportsman 400 Manual
Clymer Manuals Polaris Sportsman 450 HO Manual
Clymer Manuals Polaris Sportsman 450 Manual
Clymer Manuals Polaris Sportsman 450 Browning Edition Manual
Clymer Manuals Polaris Sportsman 500 Manual
Clymer Manuals Polaris Sportsman 500 RSE Manual
Clymer Manuals Polaris Sportsman 500 DUSE Manual
Clymer Manuals Polaris Sportsman 500 HO Manual
Clymer Manuals Polaris Sportsman 500 X2 Manual
Clymer Manuals Polaris Sportsman Touring 500 Manual
Clymer Manuals Polaris Worker 500 Manual
Clymer Manuals Polaris Xplorer 500 Manual
Clymer Manuals Polaris Sportsman 400 Online Manual
Clymer Manuals Polaris Sportsman 450 Online Manual
Clymer Manuals Polaris Sportsman 450 Browning Edition Online Manual
Clymer Manuals Polaris Sportsman 500 Online Manual
Clymer Manuals Polaris Sportsman 500 RSE Online Manual
Clymer Manuals Polaris Sportsman 500 DUSE Online Manual
Clymer Manuals Polaris Sportsman 500 HO Online Manual
Clymer Manuals Polaris Sportsman 500 X2 Online Manual
Clymer Manuals Polaris Sportsman Touring 500 Online Manual
Clymer Manuals Polaris Worker 500 Online Manual
Clymer Manuals Polaris Xplorer 500 Online Manual
Sportsman 400 (2001-2005)
Sportsman 400 HO (2011-2013)
Sportsman 450 (2006-2007)
Sportsman 450 Browning Edition (2006)
Sportsman 500 (1996-2010)
Sportsman 500 RSE (2000-2002)
Sportsman 500 DUSE (2001-2002)
Sportsman 500 HO (2001-2006, 2008-2013)
Sportsman 500 X2 2006 (2007-2010)
Sportsman Touring 500 (2008-2013)
Worker 500 (1997-2001)
Xplorer 500 (1997)
This manual covers all models with EFI.
This manual does not cover 500 ATP HO models.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers /Model identification (2004 models) / Fasteners / Shop supplies / Tools /Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Water damage / Starting the engine / Engine does not start / Poor engine performance / Electronic throttle control (ETC) / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch system / Gearshift linkage /Transmission / Electrical testing / Electrical troubleshooting / Meter assembly / Front gearcase / Final drive / Front suspension and steering / Brake system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Engine oil level check / Engine oil and filter change / Oil pump priming / Oil pressure test / Transmission oil level check / Transmission oil change / Front gearcase oil level change / Front gearcase oil change / Front hub (1996-early 2004 models) oil level check / Front hub (1996-early 2004 models) oil change / Clutch draining and drying / Clutch belt inspection / Air filter service / Fuel tank vent hose / Fuel hose inspection / Fuel filter service / Brake system / Control cable lubrication Throttle cable/electronic throttle control (ETC) adjustment / Throttle cable adjustment / Choke cable inspection / Cooling system inspection / Coolant level check / Exhaust system / Suspension / Tires and wheels / Toe-in adjustment alignment / Lubrication service: front suspension arms , front struts, lower end of the steering shaft, front drive axle inner U-joints, front propeller shaft, front U-joints, rear U-joint, upper and lower rear suspension arms, and rear bar stabilizer assembly / Fastener inspection / Valve clearance / Compression test / Spark plug / Ignition timing / Idle speed / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine service / Engine cooling / Engine lubrication / Servicing the engine in the frame / Exhaust system / Cylinder head cover / Rocker arm assembly / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Camshaft chain and sprockets / Break-in procedure / Specifications
CHAPTER FIVE / ENGINE LOWER END
Flywheel and stator plate / Recoil starter / Crankcase / Oil pump / Oil system one-way check valve / Break-in procedure / Specifications
CHAPTER SIX / CARBURETOR AND FUEL SYSTEM
Carburetor operation / Carburetor / Carburetor tests and adjustments / Throttle cable replacement / Starting enrichment (choke) cable / Fuel tank / Fuel shutoff valve / Fuel level sending unit (2004-on models) / Air filter air box / Fuel pump / Specifications
CHAPTER SEVEN / FUEL INJECTION SYSTEM
Fuel system initialization and starting procedure / Depressurizing the fuel system / Fuel line fittings / Throttle body / Fuel rail and fuel injector / Fuel pump / Fuel sender / Pressure regulator / Fuel tank / Crankshaft position sensor (CPS) / Manifold air pressure (MAP) sensor / Intake air temperature (IAT) sensor / Idle air control (IAC) / Throttle position sensor (TPS) / Engine coolant temperature (ECT) sensor / Electronic control module (ECM) / Self diagnosis / Throttle cable replacement / Air filter air box / Specifications
CHAPTER EIGHT / COOLING SYSTEM
Air cooling system / Liquid cooling system / Hoses and hose clamps / Radiator / Cooling fan / Coolant pump / Thermostat / Specifications
CHAPTER NINE / CLUTCH AND DRIVE BELT
Clutch system operation / Clutch tools / Clutch drying / Drive belt / Belt alignment / Drive clutch / Driven clutch / Specifications
CHAPTER TEN / TRANSMISSION (1996-early 2004 models)
Transmission / Transmission inspection / Shift shafts / Front output shaft / Transmission gearcase oil seal inspection and replacement / Shift selector linkage / Specifications
CHAPTER ELEVEN / TRANSMISSION (LATE 2004-on MODELS)
Transmission / Transmission shafts / Differential gear assembly / (X2 and Touring models) / Snorkel shaft / Shift selector linkage / Specifications
CHAPTER TWELVE / FRONT DRIVE SYSTEM
Front hub and Hilliard clutch / (1996-early 2004 models) / Front hub (late 2004-on, X2 and Touring models) / Front drive axle, boots and constant velocity (CV) / joints / Front drive shaft / Front gearcase / Front gearcase-Deluxe models with active decent / control (2007-on Sportsman 500, X2 and Touring models) / Specifications
CHAPTER THIRTEEN / ELECTRICAL SYSTEM
Electrical basics / Electrical component replacement / Electrical connectors / Battery / Battery negative terminal / Charging system / Alternator stator / Voltage regulator/rectifier / (1996-early 2004 carbureted models) / Logic box (late 2004-2006 carbureted models) / Capacitor discharge ignition (carbureted models) / DC/Ignition system (fuel injected models) / Ignition coil / Electric starting system / Starter drive gears / Starter solenoid / Headlight system / Taillight and work light / Indicator lamp (1996-2002 models) / Speed sensor / Transmission switch / Resistor module (2004-on models) / Shift indicator circuit (late 2004-on models) / Differential solenoid (X2 and Touring models) / Switches / Electronic throttle control (ETC) switch / All wheel drive (AWD) coil / Active descent control (ADC) coil / (2007-on X2 and Touring models) / Cooling system switch and sensor / Fuses and circuit breaker (2008 models) / Speedometer / On-board diagnostics / Winch (models so equipped) / Winch contactor (models so equipped) / Specifications
CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING
Front wheel / Front strut / Front strut cartridge and spring / Control arm / Handlebar / Tie rods / Steering post / Tires and wheels / Specifications
CHAPTER FIFTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Rear hub and bearing carrier / Rear drive axle / Rear drive axle boot replacement / (1996-1998 models) / Rear drive axle CV joint and boots / (1999-on models) / Upper control arm (all models except X2 and Touring) / Lower control arm (all models except X2 and / Touring) / Upper control arm (X2 and Touring models) / Lower control arm (X2 and Touring models) / Upper and lower control arm inspection / Stabilizer linkage (all models except X2 and / Touring) / Stabilizer support (all models except X2 and / Touring) / Stabilizer support and bar (X2 and Touring models) / Specifications
CHAPTER SIXTEEN / BRAKES
Brake service / Front brake pad replacement / Front caliper / Output shaft brake pad replacement / (1996-1997 models) / Output shaft brake caliper (1996-1997 models) / Output shaft brake pad replacement / (1998-2002 models) / Output shaft brake caliper (1998-2002 models) / Rear brake pad replacement (2003-on models / except X2 and Touring) / Rear caliper (2003-on models except X2 and / Touring) / Rear brake pad replacement (X2 and / Touring models) / Rear caliper (X2 and Touring models) / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake bleeding tips / Brake bleeding / Brake fluid draining / Rear brake pedal / Brake disc / Specifications
CHAPTER SEVENTEEN / BODY AND FRAME
Plastic inserts / Seat / Side panel / Fender cover / Front fender / Front rack, rail and grille (1996-2004 models) / Front rack and storage box (2005-on models) / Front bumper / Radiator guard (1996-2003 models) / Radiator brush guard (2004-on models) / Brush guard grill and radiator side shield / (2004-on models) / Rear rack, rail and bumper (1996-2002 models) / Rear rack and rail (2003-on except X2 and / Touring) / Rear rack and handle (Touring models) / Rear fender / Rear quarter panel (X2 models) / Footwell / Footwell support bracket (X2 and Touring models) / Rear storage box (all models except X2 and Touring) / Cargo box (X2 models) / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered
Clymer Manuals Polaris Sportsman 400 Manual
Clymer Manuals Polaris Sportsman 450 HO Manual
Clymer Manuals Polaris Sportsman 450 Manual
Clymer Manuals Polaris Sportsman 450 Browning Edition Manual
Clymer Manuals Polaris Sportsman 500 Manual
Clymer Manuals Polaris Sportsman 500 RSE Manual
Clymer Manuals Polaris Sportsman 500 DUSE Manual
Clymer Manuals Polaris Sportsman 500 HO Manual
Clymer Manuals Polaris Sportsman 500 X2 Manual
Clymer Manuals Polaris Sportsman Touring 500 Manual
Clymer Manuals Polaris Worker 500 Manual
Clymer Manuals Polaris Xplorer 500 Manual
Clymer Manuals Polaris Sportsman 400 Online Manual
Clymer Manuals Polaris Sportsman 450 Online Manual
Clymer Manuals Polaris Sportsman 450 Browning Edition Online Manual
Clymer Manuals Polaris Sportsman 500 Online Manual
Clymer Manuals Polaris Sportsman 500 RSE Online Manual
Clymer Manuals Polaris Sportsman 500 DUSE Online Manual
Clymer Manuals Polaris Sportsman 500 HO Online Manual
Clymer Manuals Polaris Sportsman 500 X2 Online Manual
Clymer Manuals Polaris Sportsman Touring 500 Online Manual
Clymer Manuals Polaris Worker 500 Online Manual
Clymer Manuals Polaris Xplorer 500 Online Manual
Sportsman 400 (2001-2005)
Sportsman 400 HO (2011-2013)
Sportsman 450 (2006-2007)
Sportsman 450 Browning Edition (2006)
Sportsman 500 (1996-2010)
Sportsman 500 RSE (2000-2002)
Sportsman 500 DUSE (2001-2002)
Sportsman 500 HO (2001-2006, 2008-2013)
Sportsman 500 X2 2006 (2007-2010)
Sportsman Touring 500 (2008-2013)
Worker 500 (1997-2001)
Xplorer 500 (1997)
This manual covers all models with EFI.
This manual does not cover 500 ATP HO models.
The manuals you’ve come to know and trust are now available for online viewing. Your Clymer Manuals Polaris 400, 450 and 500 Sportsman 1996-2013 M365-5 online manual is viewable with a magazine reader and features the same content as the printed manual. The Clymer online manual is excellent for viewing on tablets such as the iPad. The perfect tool can now be used in a mobile environment.
Your one year subscription purchase is added to your MyClymer Toolbox and can be accessed wherever you have internet service with your account information.
Clymer manuals are copyright protected.
Your one year subscription purchase is added to your MyClymer Toolbox and can be accessed wherever you have internet service with your account information.
Clymer manuals are copyright protected.
Polaris Xplorer 400 Manual Free
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